process optimization for tool handling

mobile crane for faster loading of machining centers for gearbox production

Optimization of production processes at suppliers to the automotive industry 

In automotive production today, the entire manufacturing process is optimized down to the last detail. From just-in-time delivery to cycle times on the assembly line, there is hardly any room for improvement. But what about automotive suppliers? There is certainly still room for optimization of the value chain at one point or another, especially among small and medium-sized companies.

 

Transmission production at ZF Gusstechnologie GmbH in Nuremberg

At ZF Gusstechnologie GmbH in Nuremberg, transmission housings and clutch bells are manufactured for the Porsche Carrera series, among others.

Previously, forklift trucks with round slings on the tines were used to change tools in the individual machining centers. In order for these to be able to drive close enough to the machining center and because the forklift has a very large operating radius, protective fences had to be dismantled at great expense. This was time-consuming and costly. It also increased the risk of accidents.

After an accident involving personal injury, ZF Gusstechnik in Nuremberg approached the Carl Stahl site in Nuremberg and asked for support. The aim was to optimize the process and make it safer.

Another challenge was the limited space available. The solution developed in consultation with the customer was an electrically powered mobile small crane with counterweight that can be operated by one person and can be moved from one processing station to the next. It can therefore be used flexibly and individually. A test phase financed by the customer was very successful and led to the customer accepting the invitation to purchase.

 

Getriebefertigung

 

 

The advantages of the small crane at a glance:

  • Small dimensions
  • High load capacity
  • Large radius
  • Counterweights remain within the crane dimensions when rotating under load
  • Smallest turning radius
  • Moving, lifting, lowering, rotating and cantilevering can be operated electrically
  • Optical and acoustic goods device in the event of incorrect operation
  • Reduce set-up times, increase work safety
Mobiler elektrischer Kleinkran
Mobiler elektrischer Kleinkran
Mobiler elektrischer Kleinkran

 

 

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FAQs: Mobile electric small crane

What load capacity and outreach does the mobile electric small crane have?

1,000 kg (2,205 lbs) with a max. outreach of 2,400 mm (7.87 ft), the crane still has a load capacity of 250 kg (551 lbs). Max. Hook height 4,077 mm (13.38 ft).

How long can you work with the crane before it has to be recharged?

AC traction drive 2X12V / 120 A up to 10 hours

Can the small crane also be used outdoors?

Yes with good soil conditions