Services for cranes and crane systems from Carl Stahl

The role of crane systems in the value chain

Whether outdoors or indoors, they are omnipresent - cranes. They have become an integral part of the value chain. They allow us to move loads that would be impossible to move with sheer muscle power. It is important that they are always ready for use and perform their duties safely for people and materials. A breakdown can bring the entire value chain to a standstill. This results in high costs. However, crane systems are more complex than they might initially appear. It is therefore important for an operator to have a competent partner at hand who offers comprehensive crane services. Carl Stahl has extensive know-how in the field of crane systems. Take advantage of this expertise and let us convince you of our wide range of crane-related services.

Require crane services

We offer those crane services:

process consulting crane:

Development of a customized solution by the specialist consultant
Complete solution (one contact person) for
Planning-procurement-assembly-acceptance-annual inspection-repair
Examination of the options for converting or retrofitting existing crane systems as an alternative to purchasing new ones
Close cooperation between specialist consultant and expert to clarify the legally compliant design of a crane system even before an offer is submitted

crane inspection:

Manufacturer-independent
Broad portfolio of inspectable indoor and outdoor crane systems: overhead cranes, gantry cranes, slewing cranes (wall and pillar-mounted slewing cranes), traveling cranes, aluminum gantry cranes, monorails/trolley tracks, overhead monorail systems, stationary hoists (collective term “fixed crane systems”)
Customized inspection procedure to avoid production impairments as much as possible
Performance of the recurring inspection by a crane expert
Checklist-based inspection to ensure inspection quality
Performance of the required load test with nominal load or overload to check proper overload shutdown
Logistics of the test weights (delivery and in-house transportation) is carried out by Carl Stahl
Testing of stationary electrical systems in accordance with legal regulations
Digital documentation - I+ app / pdf test reports
Management of inspections and repairs in the equipment portal
Defect recording and repair offer following the test in order to minimize failures, malfunctions and safety risks
Continuous further training of test technicians through specialist conferences and manufacturer training courses
Observe the manufacturer's special test instructions

crane maintenance:

Adjustment, fastening, lubrication at required points is carried out directly within the inspection, if possible
Determination of wear dimensions according to manufacturer specifications which go beyond the required scope of the legal regulations
Reading out and parameterizing hoist control units to determine the service life and running times of electrical components
Setting overload protection devices to ensure safe shutdown in the event of overload

crane repair:

Repair of mechanical and electrical defects
Procurement and installation of spare parts to rectify defects from the inspection

crane assembly:

Assembly of new systems as well as moving/relocating existing systems to a new workplace
Trained, skilled and experienced personnel equipped with all the necessary tools to hand over the crane to the customer ready for operation
Customized logistics for aerial work platforms and forklifts provided by Carl Stahl
All service technicians have the appropriate driving licenses for the safe use of this work equipment
Preparation of assembly protocols, dowel protocols and commissioning certificates directly after assembly

crane experts:

Carrying out the acceptance test before first use
Carrying out the inspections after “significant changes” or after converting the crane to radio control or retrofitting an overload cut-off device
Preparation of replacement documentation “crane inspection logbook” if this is missing or has been lost, as well as completion of missing documents to fulfill the legal and trade association requirements
Advice on preparing the system-related risk assessment,
Supervision of special inspections and/or overload hoists after prior assessment of the crane system
Planning and implementation of crane modifications from the first on-site appointment to acceptance and handover of the operational crane
Compliance with OSHA (Occupational Safety and Health Administration), ANSI (American National Standards Institute) and CMAA (Crane Manufacturer's Association of America) regulations

crane seminars:

Combined seminar on qualification to operate power and partially power-operated cranes with a crane operator's license + training as a qualified person for the independent attachment of loads in hoisting operations and for the inspection of lifting gear
recurring instruction for crane operators
Training as a qualified person for the inspection of crane systems

Request crane seminar

Crane services for standard ropes, special ropes and machine elements

sales and consulting:

Sale of standard and special ropes as defined machine elements in accordance with OSHA, ANSI, CMAA
Expert advice on selecting the right rope for specific applications
Optimization measures according to the state of the art
Process optimization and on-site consulting
Specialized technical advice for various industries
Short-term availability

manufacturing according to individual specifiactions and requirements:

Customized lengths and diameters
Production of rope ends with special end connections according to machine manufacturer's specifications
Exact dimensional compliance when ropes are used in pairs

repair and maintenance:

Inspection in accordance with legal regulations by certified rope experts
Regular inspection and maintenance of ropes to ensure safety and longevity.
Correct rope selection to increase service life and minimize costs

custom-made products:

Special rope constructions for different areas of application (e.g. mining, special civil engineering, port crane systems, steel production)

Traning courses and workshops:

Training courses on the correct handling and care of ropes
Crane rope seminars and workshops (in-house, on site or at the rope manufacturer)

Technical services:

Rope replacement/installation
Annual crane rope inspection
Expert assignment on site
Crane rope expertise
Performance of tensile tests and load tests

Request crane services